Vermiculite Spray Coating Installation Installation Contractor in Dubai UAE

In the high-demand sectors of construction, energy, and industrial infrastructure across the UAE and Middle East, Vermiculite Spray Coating has established itself as one of the most reliable, effective, and durable passive fire protection (PFP) solutions. Engineered to meet stringent UAE Civil Defense and international fire safety standards, vermiculite spray systems provide exceptional fire resistance, thermal insulation, and mechanical protection for structural steel, concrete, and other critical elements.

At Protek Contracting, we are a specialized Vermiculite Spray Coating Installation Contractor serving Dubai, Abu Dhabi, Sharjah, Ajman, Umm Al Quwain, Ras Al Khaimah, Fujairah, and the greater Middle East. Our team delivers end-to-end solutions  -   from design and specification to on-site application and final compliance certification.

What is Vermiculite Spray Coating?

Vermiculite spray coating is a cementitious, mineral-based fireproofing material applied in spray form to structural steel, concrete, or ductwork to protect against cellulosic and hydrocarbon fires. Made from expanded vermiculite aggregates, cement binders, and proprietary additives, it offers a non-combustible, lightweight, and durable layer of fire protection.

Once cured, the coating forms a robust, monolithic barrier that resists heat, mechanical impact, and environmental exposure  -   critical in UAE’s extreme climate.

Key Advantages of Vermiculite Spray Coating

1. Outstanding Fire Resistance
   • Achieves fire ratings up to 240 minutes, protecting steel structures from collapse.
2. Non-Combustible
   • Classified as Class A1 non-combustible under EN standards  -   will not contribute to fire spread.
3. Thermal Insulation
   • Reduces heat transfer, protecting equipment and structural integrity.
4. Durability
   • Resistant to impact, abrasion, and vibration.
5. Versatility
   • Can be applied to steel beams, columns, walls, ceilings, ducts, and bulkheads.
6. Moisture Tolerance
   • Suitable for both dry and humid environments, with marine-grade formulations available.

Applications in UAE and Middle East Sectors

1. High-Rise Commercial Buildings

• Skyscrapers in Downtown Dubai and Abu Dhabi.
• Shopping malls such as Dubai Mall and Marina Mall.

2. Oil & Gas Industry

• Offshore platforms and refineries in Fujairah and Ruwais.
• LNG plants requiring hydrocarbon fire resistance.

3. Power & Utility Plants

• Thermal and nuclear plants.
• Desalination plants requiring critical infrastructure protection.

4. Marine & Offshore

• Ship engine rooms and marine bulkheads.

5. Public Infrastructure

• Metro stations, airport terminals, and highway tunnels.

Fire Ratings and Compliance

Protek installs vermiculite coatings tested to:

• BS 476 Parts 20–24
• EN 13381
• ASTM E119
• UAE Fire & Life Safety Code
• UL 263

Available fire ratings:

• 30 min | 60 min | 90 min | 120 min | 180 min | 240 min

How Vermiculite Spray Coating Works

During a fire:

1. Heat Absorption – Vermiculite’s mineral composition absorbs and dissipates heat.
2. Thermal Barrier – The coating maintains the substrate’s temperature below critical failure limits.
3. Structural Preservation – Prevents steel from reaching its softening point, ensuring building stability.

Protek’s Step-by-Step Installation Process

Step 1 – Site Survey & Fire Strategy Review

• Assess the structure’s exposure and determine fire resistance period.
• Coordinate with project fire engineers and consultants.

Step 2 – Material Selection

• Choose standard, high-density, or marine-grade vermiculite mix depending on the project.

Step 3 – Surface Preparation

• Clean steel and apply anti-corrosion primer.
• Ensure adhesion through mechanical keys or mesh reinforcement.

Step 4 – Spray Application

• Apply vermiculite slurry using specialized spray equipment.
• Layer thickness applied to meet required fire rating.

Step 5 – Finishing

• Trowel or spray texture for desired finish.
• Seal surface with weatherproof coating if required.

Step 6 – Inspection & Certification

• Thickness verification (DFT measurements).
• Compliance certificates issued.

Types of Vermiculite Spray Coating We Offer

Why Vermiculite Spray is Essential in the UAE

• Extreme Heat Conditions – Added protection for high-temperature risk zones.
• Stringent Civil Defense Regulations – Mandatory for many public and industrial buildings.
• Multi-Hazard Protection – Fire + thermal + mechanical resilience in one application.
• Rapid Application – Speeds up project delivery.

Advantages Over Alternative PFP Systems

Maintenance & Lifecycle

• Service life exceeding 25 years with minimal upkeep.
• Periodic inspections ensure performance.
• Damaged areas easily patched.

Case Study – Offshore Gas Platform in Fujairah

Challenge: Protect structural steel in high-humidity, salt-laden offshore environment.
Solution: Installed marine-grade high-density vermiculite spray with stainless steel mesh reinforcement.
Results:

• 240-minute hydrocarbon fire rating achieved.
• No degradation after 6 years in marine exposure.

Why Choose Protek Contracting?

• Civil Defense Approved Contractor
• Certified Applicators of leading vermiculite products.
• Turnkey Solutions – From engineering design to installation and testing.
• Extensive Experience – Oil & gas, commercial, marine, and infrastructure projects.
• Commitment to Deadlines – Large-scale manpower and equipment capacity.

Sustainability Benefits

• Mineral-based, low-carbon footprint.
• Non-toxic, recyclable materials.
• Long lifecycle reduces waste and replacement frequency.

Serving All Emirates & Beyond

We provide Vermiculite Spray Coating Installation services in:

• Dubai
• Abu Dhabi
• Sharjah
• Ajman
• Umm Al Quwain
• Ras Al Khaimah
• Fujairah
  and extend services to Saudi Arabia, Oman, Bahrain, Kuwait, and Qatar.

For long-lasting, compliant, and high-performance passive fire protection in the UAE and Middle East, Vermiculite Spray Coating remains the trusted solution for steel and concrete structures across industries. Backed by Protek Contracting’s expertise, clients gain a fully certified installation, superior durability, and peace of mind knowing their assets and personnel are safeguarded against fire.

Protek Contracting
P.O. Box: 20459, Ajman, UAE
info@protekuae.com
+971 6 7419381
+971 6 7419382
www.protekuae.com