Customized Solutions
Precision Engineering for Unique Insulation Needs
At Protek Contracting, we don’t believe in one-size-fits-all. As a trusted leader in industrial insulation and cladding in the UAE and across the GCC, we specialize in customized insulation solutions tailored to match the exact thermal, acoustic, cryogenic, and fire protection needs of your facility, process, or structure.
Whether you’re insulating a cryogenic LNG pipeline, a high-pressure steam vessel, or an acoustic-critical HVAC duct, our team of engineers, fabricators, and installers delivers bespoke systems that meet or exceed performance, durability, and safety standards.
This commitment to customization is at the core of our service philosophy -and it’s one of the many reasons clients in the oil & gas, power, marine, utility, and industrial sectors continue to partner with Protek.
Why Customized Insulation Matters
Industrial insulation is not a commodity -it’s a critical engineering solution that affects energy efficiency, operational reliability, personnel protection, and regulatory compliance. Off-the-shelf solutions may work for basic applications, but when your systems demand high-performance materials, extreme environmental resilience, or integrated fireproofing, custom engineering is the only option.
Here’s why custom solutions are vital:
- Temperature extremes: Cryogenic systems and high-temp steam lines demand precise insulation thickness and layering
- Irregular geometries: Tanks, valves, elbows, expansion joints, and rotating machinery require specially fabricated jackets or segments
- Environmental exposure: Marine and offshore applications need salt-corrosion resistant cladding and waterproof insulation wraps
- Access and maintenance: Critical process lines often need removable insulation for easy inspection and service
- Regulatory standards: Many industries require insulation systems that are fire-rated, HSE-approved, and thermally certified
Protek delivers all of this and more -with engineering precision, material expertise, and world-class field installation.
Our Approach to Tailored Insulation Engineering
Every customized solution begins with a comprehensive technical assessment. This includes:
- Site Visit & Needs Analysis
- Thermal survey and energy loss analysis
- Existing insulation evaluation (if applicable)
- Review of equipment design, accessibility, and environmental challenges
- Material Selection
- Based on temperature range, chemical exposure, installation method, space constraints
- Options: Rockwool, PUR, PIR, Cellular Glass, Calcium Silicate, Ceramic Fiber, Aerogel, Phenolic Foam
- System Design
- CAD-based design for complex components
- Custom thickness calculations
- Multi-layer configurations with vapor barriers, acoustic films, or fireproof coatings
- Cladding Engineering
- Cladding type (Metallic or Non-metallic)
- Perforated or solid
- Joint, overlap, and fixing detail design
- Water-proofing, UV, or marine-grade specifications
- Fabrication & Pre-assembly
- Jacket fabrication for valves, flanges, pumps
- Custom pipe sections and bends pre-cut at our workshop
- Color-coded and tagged for rapid installation
- Installation & Testing
- Certified teams for site installation
- Verification against design drawings
- Field testing for thermal performance, integrity, and fire resistance
Types of Customized Insulation Solutions We Deliver
1. Hot Insulation Systems
- Applications: Steam lines, thermal oil systems, exhaust pipes, kilns
- Materials: Rockwool, Calcium Silicate, Ceramic Fiber
- Features:
- Heat-resistant up to 1200°C
- Personnel protection layers
- Removable jackets for valves and pumps
2. Cryogenic / Cold Insulation Systems
- Applications: LNG/LPG piping, chemical tanks, chillers, air separation units
- Materials: PIR, PUR, Cellular Glass, Aerogel
- Features:
- Closed-cell design to prevent moisture ingress
- Vapor barriers and sealants
- Supports with vapor stops
3. Acoustic Insulation Packages
- Applications: Compressor rooms, ductwork, generator enclosures
- Materials: Acoustic Rockwool, MLV barriers, Decoupling mats
- Features:
- Noise reduction up to 35–50 dB
- Vibration isolation
- Soundproofing of non-standard shapes
4. Passive Fire Protection Systems
- Applications: Cable trays, pipe penetrations, steel structures
- Materials: Intumescent coatings, Fireproof wraps, Vermiculite sprays
- Features:
- Up to 4-hour fire rating
- UL/FM tested materials
- Civil Defense approval
5. Insulation Jackets (Removable)
- Applications: Valves, strainers, flanges, instrumentation, pumps
- Materials: Ceramic fiber, fiberglass, silicone-coated fabrics
- Features:
- Removable and reusable
- Stainless steel mesh reinforcements
- Inspections without dismantling system
Value-Added Customization Services
- On-site measurements and templating for accurate fabrication
- AutoCAD and Revit modeling of insulation systems
- Color-coded identification for safety compliance and asset tracking
- Dual-purpose insulation, e.g., thermal + acoustic or thermal + fireproofing
- BIM integration for large-scale projects
Our engineering and fabrication capabilities allow us to pre-build complex insulation assemblies offsite, drastically reducing installation time and minimizing on-site disruption.
Industry-Specific Custom Solutions
Oil & Gas
- LNG tank base insulation systems
- Fire-rated valve jackets
- Corrosion Under Insulation (CUI) mitigation
Power Generation
- Turbine exhaust insulation
- Thermal jackets for instrument lines
- Boiler and heat exchanger cladding
Marine & Offshore
- Saltwater-resistant cladding
- Bulkhead fire-rated insulation
- Acoustic damping for engine rooms
Infrastructure
- HVAC duct lagging with acoustic wrap
- Polymeric cladding for water ingress prevention
- Energy-saving insulation for large commercial buildings
Certified to Customize – Quality Assured
All our customized insulation solutions are engineered and installed in compliance with:
- ISO 9001: Quality Management
- ISO 14001: Environmental Management
- ISO 45001: Occupational Health & Safety
- UL and FM fire testing certifications (where applicable)
- UAE Civil Defense & ADNOC standards
- ASHRAE & ASTM insulation guidelines
Each project is accompanied by a full documentation pack including:
- Material datasheets and test reports
- As-built drawings
- Warranty certificate
- QA/QC checklists
- Maintenance guides
Why Choose Protek for Custom Insulation?
✅ Over 15 years of insulation engineering expertise
✅ In-house fabrication and design team
✅ Proven success in critical facilities and shutdown environments
✅ Rapid mobilization across the UAE and GCC
✅ Strong industry references: ADNOC, DEWA, ENOC, FEWA, and more
✅ 100% Civil Defense-compliant systems
✅ Focused on sustainability, safety, and performance
Let's Build It Your Way
At Protek, customization is not a service -it’s a mindset. We collaborate closely with clients, consultants, and contractors to deliver insulation solutions that meet the most demanding specifications in the field.
Every curve, every bolt, every layer is engineered with precision and purpose. That’s the Protek difference.
If you’re looking for a partner who can adapt to your technical environment, respond to challenges quickly, and innovate at every level, reach out to Protek Contracting. Let us design and deliver insulation that truly fits -because your facility deserves nothing less.
