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Fireproof Boards (e.g., Promat, Cafco) Installation Contractor in Dubai UAE

In today’s high-stakes construction, industrial, and infrastructure environments, fire safety is not an optional consideration -  it’s a legal mandate and a moral obligation. Fireproof boards, such as Promat and Cafco, offer an exceptional passive fire protection (PFP) solution that safeguards critical structures and equipment, meeting the rigorous requirements of UAE Civil Defense and global fire safety standards.

At Protek Contracting, we are a trusted Fireproof Board Installation Contractor operating across Dubai, Abu Dhabi, Sharjah, Ajman, Umm Al Quwain, Ras Al Khaimah, Fujairah, and the wider Middle East. We specialize in design, supply, installation, and maintenance of top-tier fireproof board systems for commercial, industrial, marine, offshore, and energy sector projects.

What are Fireproof Boards?

Fireproof boards are rigid, non-combustible panels engineered to protect building structures, mechanical equipment, and steel frameworks from high temperatures during a fire. They are manufactured using calcium silicate, vermiculite, gypsum, or other mineral-based materials, reinforced for durability and tested to provide fire ratings ranging from 30 minutes to over 240 minutes.

Leading Brands: Promat & Cafco

Promat

Renowned for innovation in fire protection, Promat boards deliver high-performance fire resistance, thermal insulation, and mechanical strength. They are widely used in commercial buildings, tunnels, offshore installations, and high-risk industrial environments.

Cafco

Known for its advanced fireproofing technology, Cafco produces boards with exceptional thermal stability and resistance to moisture, making them ideal for oil & gas facilities, petrochemical plants, and humid marine environments.

Key Benefits of Fireproof Boards

  1. High Fire Resistance
    • Maintains structural integrity of steel, concrete, or timber for extended periods during fire exposure.
  2. Non-Combustibility
    • Classified as Class A1 material under EN standards; does not emit toxic smoke.
  3. Impact Resistance
    • Provides both fire protection and mechanical durability.
  4. Versatility
    • Suitable for walls, ceilings, ducts, bulkheads, partitions, and enclosures.
  5. Moisture Resistance
    • Particularly in Promat and Cafco marine-grade boards for offshore use.

Applications Across Industries

1. Commercial Buildings

  • High-rise towers in Dubai Marina.
  • Shopping malls such as Mall of the Emirates.

2. Industrial Plants

  • Petrochemical complexes in Abu Dhabi.
  • Cement and power plants in Ras Al Khaimah.

3. Marine & Offshore

  • Offshore oil platforms in Fujairah.
  • Ship engine rooms requiring compartmentalization.

4. Infrastructure

  • Metro stations, airports, and tunnel linings.

How Fireproof Boards Work

Fireproof boards act as a thermal barrier between the heat source and the protected structure. During a fire:

  1. Heat Absorption – The board absorbs heat while maintaining stability.
  2. Thermal Insulation – Prevents the temperature of the substrate from reaching critical failure points.
  3. Structural Shielding – Maintains load-bearing capacity of structural steel or containment of hazardous equipment.

Types of Fireproof Boards We Install

Board TypeMaterial CompositionTypical Use CasesFire Rating
Calcium Silicate BoardsSilica & lime reinforced with fibersStructural steel, ducts, walls30–240 min
Vermiculite BoardsExpanded vermiculite with bindersOffshore, marine, high-humidity60–180 min
Gypsum-Based BoardsGypsum core with fiberglass matsCommercial partitions, ceilings30–120 min
Cementitious BoardsPortland cement & mineral fillersExterior applications, industrial60–240 min

Fire Ratings and Compliance

We install boards tested to:

  • BS 476 Parts 20–24
  • ASTM E119
  • EN 1364 / EN 1365
  • UAE Fire & Life Safety Code
  • UL 263

Fire ratings are available for:

  • 30 minutes
  • 60 minutes
  • 90 minutes
  • 120 minutes
  • 180 minutes
  • 240 minutes

Protek’s Installation Process

Step 1 – Site Survey

  • Assess structural elements.
  • Determine fire rating requirements.

Step 2 – Design & Engineering

  • Select board type (Promat, Cafco, or equivalent).
  • Develop fastening and joint-sealing plan.

Step 3 – Surface Preparation

  • Clean substrate and ensure corrosion protection.
  • Install mounting framework (if required).

Step 4 – Board Installation

  • Cut boards to size using precision tools.
  • Fasten using stainless steel screws, rivets, or clips.
  • Seal joints with fire-resistant sealant.

Step 5 – Inspection & Handover

  • Conduct DFT checks for intumescent sealants.
  • Provide compliance certificates.

Why Fireproof Boards are Vital in the UAE and Middle East

  • Extreme Temperatures – Added protection in high ambient heat.
  • Humidity & Salt Exposure – Marine-grade boards resist degradation.
  • Fast-Paced Construction – Quick installation reduces project timelines.
  • Civil Defense Compliance – Ensures smooth project approval.

Advantages Over Alternative Fireproofing Methods

FeatureFireproof BoardsSpray-Applied FireproofingIntumescent Coatings
AppearanceClean, uniformTextured, roughSmooth
DurabilityHigh impact resistanceProne to chippingModerate
MaintenanceEasy panel replacementRequires patchingRequires repainting
Moisture ResistanceHigh in marine-grade boardsLowMedium

Maintenance and Lifecycle

With proper installation and periodic inspection:

  • Service life can exceed 20 years.
  • Minimal maintenance required.
  • Replacement is quick and localized.

Case Study – LNG Processing Facility, Abu Dhabi

Challenge: Protect structural steel in LNG plant from both fire and salt-laden air.
Solution: Installed Promat marine-grade calcium silicate boards with stainless steel fixing systems.
Results:

  • Achieved 120-minute hydrocarbon fire resistance.
  • Zero corrosion or board degradation after 5 years.

Why Choose Protek Contracting?

  • Certified Installers – Trained in Promat and Cafco systems.
  • Turnkey Solutions – From design to Civil Defense approval.
  • Industry Experience – Successful projects in oil & gas, commercial, and infrastructure sectors.
  • Premium Materials – Only approved, tested, and certified boards used.
  • On-Time Delivery – Large installation teams for fast execution.

Sustainability Commitment

  • Boards with low embodied carbon.
  • Compliance with LEED and Estidama sustainability requirements.
  • Long-lasting performance reduces waste.

Serving All Emirates and Beyond

We provide Fireproof Board Installation in:

  • Dubai
  • Abu Dhabi
  • Sharjah
  • Ajman
  • Umm Al Quwain
  • Ras Al Khaimah
  • Fujairah
    and extend services to Saudi Arabia, Oman, Bahrain, and Kuwait.

Fireproof boards such as Promat and Cafco are a proven, durable, and versatile solution for passive fire protection in the UAE and Middle East. They combine high fire resistance, mechanical strength, and environmental durability -  all essential for modern construction and industrial safety.

Whether for a high-rise in Dubai, an offshore rig in Fujairah, or an industrial plant in Abu DhabiProtek Contracting delivers fully certified and professionally executed fireproof board installations that safeguard both assets and lives.

Protek Contracting
P.O. Box: 20459, Ajman, UAE
info@protekuae.com
+971 6 7419381
+971 6 7419382
www.protekuae.com

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