Fire-Rated Mortars & Foams Installation Contractor in Dubai UAE 

Passive fire protection is a fundamental requirement in modern construction, industrial facilities, and infrastructure projects. Among the most versatile and reliable solutions are fire-rated mortars and foams, designed to seal penetrations, restore fire resistance to walls and floors, and prevent the spread of flames, smoke, and toxic gases.

Protek Contracting  -   a UAE Civil Defense-approved contractor  -   specializes in the supply and installation of fire-rated mortars and foams across Dubai, Abu Dhabi, Sharjah, Ajman, Umm Al Quwain, Ras Al Khaimah, Fujairah, and throughout the Middle East. Our solutions meet the most stringent local and international fire safety standards, ensuring long-term performance and compliance.

What Are Fire-Rated Mortars & Foams?

Fire-rated mortars are cementitious, non-combustible compounds used to fill large openings and service penetrations in fire-rated walls and floors. They maintain the fire resistance rating of the structure while allowing safe passage of cables, pipes, and ducts.

Fire-rated foams are intumescent polyurethane-based sealants that expand when exposed to heat, effectively sealing gaps around services and blocking flame and smoke passage.

Key benefits:

• Maintain compartmentation in buildings.
• Easy installation and versatile application.
• Tested for fire ratings up to 4 hours.
• Compatible with multiple substrates.

Why They Are Essential in the UAE

The UAE’s Fire and Life Safety Code requires all penetrations in fire-rated elements to be sealed with tested and approved firestop systems. Fire-rated mortars and foams are particularly critical in:

• High-rise buildings where service risers pass between floors.
• Oil & gas facilities with high fire risk zones.
• Industrial plants where mechanical and electrical penetrations are frequent.
• Hospitals and data centers where downtime and damage must be minimized.

Failure to properly seal penetrations can void fire certifications, increase insurance risks, and result in legal penalties.

Applications Across Industries

1. Commercial & Residential Buildings

• Cable trays, conduits, and piping penetrations.
• Wall and floor junctions in riser rooms and corridors.

2. Oil & Gas

• Sealing process line penetrations.
• Compartmentation of control rooms and hazardous areas.

3. Power Plants

• Firestopping between equipment rooms and turbine halls.

4. Marine & Offshore

• IMO-compliant sealing of penetrations in bulkheads and decks.

Technical Features of Fire-Rated Mortars

• Non-Combustible: Cement-based composition resists ignition.
• High Density: Offers acoustic insulation as well as fire protection.
• Load Bearing: Supports cables and pipes without sagging.
• Moisture Resistance: Suitable for humid environments.
• Paintable Surface: Can be finished to match surroundings.

Technical Features of Fire-Rated Foams

• Intumescent Reaction: Expands when exposed to high heat.
• Flexible Seal: Adapts to building movement.
• Air & Smoke Tight: Prevents toxic smoke leakage.
• Easy Application: Spray or gun-foam installation.
• Lightweight: Minimal load on the structure.

Testing & Compliance Standards

Protek’s fire-rated mortars and foams comply with:

• BS EN 1366 – Fire resistance tests for service installations.
• BS 476 Part 20/22 – Structural integrity and insulation.
• ASTM E814 – Fire tests for through-penetration firestops.
• UL 1479 & UL 2079 – Through-penetration firestop systems and joint systems.
• IMO FTP Code – Fire safety for marine applications.

Installation Process by Protek

1. Survey & Assessment

• Inspecting penetrations and identifying compliance needs.
• Determining required fire rating and material selection.

2. Preparation

• Cleaning openings and removing dust or loose debris.
• Installing shuttering or formwork for mortar applications.

3. Application

• Mortar: Mixing per manufacturer’s specifications and trowel-applying into openings.
• Foam: Applying via foam gun or canister, allowing expansion to fill voids.

4. Finishing

• Smoothing and trimming excess material.
• Applying topcoat or paint where required.

5. Documentation

• Providing Civil Defense inspection certificates and as-built reports.

Advantages of Choosing Protek

• Civil Defense Approval in all UAE emirates.
• Skilled Firestop Technicians trained in international standards.
• Material Partnerships with leading brands.
• Fast Turnaround for both small and large-scale projects.
• Comprehensive QA/QC ensuring long-term fire performance.

Maintenance & Inspection

Fire-rated mortars and foams should be inspected regularly to ensure ongoing performance:

• Annual Inspections to detect cracking, shrinkage, or displacement.
• Post-Retrofit Checks after any new cable or pipe installations.
• Immediate Repairs to damaged seals.

Integration with Other Fire Protection Systems

Fire-rated mortars and foams work seamlessly alongside:

• Fire barrier blankets for ducts and pipes.
• Fire-rated boards for large wall assemblies.
• Intumescent coatings for structural steel.
• Fire dampers for HVAC systems.

Environmental & Sustainability Benefits

• Asbestos-Free and low VOC formulations.
• Durable Lifespan reduces waste from replacements.
• Recyclable Packaging for many foam products.

Geographic Coverage

We provide fire-rated mortar and foam solutions across:

• Dubai
• Abu Dhabi
• Sharjah
• Ajman
• Umm Al Quwain
• Ras Al Khaimah
• Fujairah
• As well as Saudi Arabia, Oman, Qatar, Bahrain, and Kuwait.

Why Timely Installation Matters

Delaying firestop installation increases:

• Risk of fire spread through unprotected penetrations.
• Civil Defense non-compliance fines.
• Insurance claim rejections.

Engaging Protek ensures your facility stays safe, compliant, and operationally secure.

Fire-rated mortars and foams are a cornerstone of passive fire protection, sealing service penetrations to maintain fire integrity and prevent the passage of smoke and heat. With Protek Contracting, you get expert guidance, premium materials, and Civil Defense-certified installations tailored to the unique fire safety needs of Dubai, UAE, and the Middle East.

For compliant, cost-effective, and high-performance firestop solutions, trust the experts at Protek.

Protek Contracting
P.O. Box: 20459, Ajman, UAE
info@protekuae.com
+971 6 7419381
+971 6 7419382
www.protekuae.com